For many personal lubricant brands, especially during peak sales seasons or large promotional events, the contract manufacturer's production capacity and delivery capability directly relate to market supply stability, and can even impact brand reputation and sales performance.
A massive daily output of 600,000 units and an on-time delivery rate as high as 99.99%-such figures must be backed by a powerful and sophisticated production and supply chain management system. So, how do custom personal lubricant factories guarantee such efficient and stable production output?
Advanced Hardware Facilities are Fundamental: This includes large-scale modern factories and multiple highly automated production lines. Automated equipment not only significantly improves production efficiency and reduces errors and uncertainties from manual operations but can also operate continuously 24/7, maximizing output per unit of time. For example, Pingchuang Medical's 10 automated production lines are the hardware core of its 600,000-unit daily output.
Lean Production Management and Optimized Process Flows are Indispensable: Through scientific production planning and scheduling (APS systems), rational process arrangements, standardized operating procedures (SOPs), and continuous improvement of production bottlenecks, waiting times, material waste, and equipment idling can be minimized, ensuring smooth and efficient production processes.
A Stable and Reliable Supply Chain System is a Key Guarantee: This includes strict screening and management of upstream raw material and packaging suppliers, establishing long-term stable cooperative relationships to ensure materials are supplied on time and to quality standards. Additionally, reasonable inventory management strategies (such as safety stock settings) can effectively cope with market demand fluctuations.
A High-Quality Production Team and a Comprehensive Quality Control System are Also Important: Skilled operators, experienced production managers, and quality inspection and monitoring throughout the entire production process ensure consistent product quality while pursuing high output.
Strong Data Analysis and Forecasting Capabilities: By analyzing historical sales data and market trends, demand can be anticipated in advance, and production plans can be reasonably arranged, which is also an important means of ensuring a high delivery rate.
Pingchuang Medical, with its 16,000 sqm modern factory, 10 automated production lines, strict GMP management, and long-term cooperation experience with major domestic and international brands, has built a strong production capacity guarantee system.
